What we solve · Production reliability Demand → Feasible plan

See material and capacity problems while there is still time to solve them.

Turn demand, BOMs, stock, open supply, lead times and work-centre constraints into dated purchase and production actions.

Lead-time aware MRP Material and capacity visibility Planned versus actual job cost
The business challenge

Shortages and overloads are discovered only after the production promise is made

Production planning and shortage prevention solution using BOM, MRP, capacity, lead times and live inventory.

Where teams lose control

  • Demand, stock and purchasing plans are reconciled manually.
  • Planners expedite after shortages reach the shop floor.
  • Sales dates ignore material and capacity constraints.

What changes with izERP

  • MRP nets demand against stock and dated supply.
  • Exceptions identify shortages and late actions early.
  • Production dates reflect routings, capacity and lead times.
Connected workflow

From confirmed demand to a material- and capacity-aware plan

Each step uses shared records, permissions and audit history.

Collect demand Controlled in the shared workflow.
Explode BOM Controlled in the shared workflow.
Net requirements Controlled in the shared workflow.
Check capacity Controlled in the shared workflow.
Release actions Controlled in the shared workflow.
Business benefits

A measurable improvement, not another disconnected tool

The solution combines practical control for daily users with visibility for managers.

Find shortages early

See dated gaps before they stop production.

Create feasible schedules

Plan work around routings, operations and capacity.

Protect job margin

Compare planned material and labour with actual usage.

Promise realistic dates

Align customer commitments with the operating plan.

How izERP helps

Configured around the way the work actually happens

Use ready-to-run products, then shape fields, rules, documents and integrations around your operation.

Exception-led planning

Let planners work the problems instead of rebuilding the plan

Demand, supply, inventory and lead-time changes continuously refresh recommended actions and exceptions.

  • Configured around your process, roles and documents
  • Connected to shared live data and a complete audit history
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Connected execution

Keep the plan linked to purchasing and the shop floor

Purchase orders, work orders, issues, completions and rework update the same plan used by every team.

  • Configured around your process, roles and documents
  • Connected to shared live data and a complete audit history
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Common questions

Plan Production & Prevent Shortages FAQs

Can MRP use supplier lead times?

Yes. Item, supplier and purchasing lead times can drive dated recommendations.

Can we plan make-to-order production?

Yes. Demand can originate from specific sales orders, forecasts or replenishment policies.

Does the plan update with live stock?

Yes. Receipts, issues, transfers and completions update the shared inventory used by planning.

Get started

See it running on your own accounts

Book a free demo and we will configure a realistic Plan Production & Prevent Shortages workflow with sample data, then walk it end to end with your team.